Process Safety Training for Safer and Smarter Operations
Process Safety Management (PSM) competency is critical in preventing major accidents in facilities that handle flammable, explosive, or toxic materials. Our comprehensive Process Safety training courses are designed to strengthen workforce capabilities across key elements of process safety, including Hazard and Operability Study (HAZOP) methodology, risk assessment techniques, Management of Change (MOC) processes, and practical PSM implementation. These programmes equip professionals across the oil and gas, petrochemical, chemical manufacturing, and energy sectors with the knowledge and skills required to identify hazards, manage operational risks, and maintain safe and reliable facility operations.
Our trainers bring 10 to 30+ years of hands-on experience in HAZOP facilitation, PSM implementation, and process hazard analysis. Our training programmes are designed to build competency in process safety professionals at all levels, from team participants to study leaders and PSM implementers. We also cover key process hazard analysis methodologies such as Bowtie and LOPA, core PSM elements including MOC, PSSR and PSI, as well as Safety Critical Equipment management, process isolation and the application of engineering standards aligned with OSHA PSM, CCPS Risk-Based Process Safety, and CIMAH Regulations.
Wellkinetics is a registered HRDCorp training provider. We can make trainings for Malaysian organizations HRDCorp claimable upon request. Training delivery options include face-to-face workshops, virtual trainings, and hybrid approach (applicable for selected trainings only) across Malaysia and globally.
Focused on
Competence
Driven by
Experience
Process Safety Training Courses
Process Safety is the disciplined framework for preventing major accidents involving hazardous materials and energy. Our training courses help teams understand hazard identification, risk assessment, regulatory compliance, and proactive safety management across complex industrial operations.
HAZOP Participants Training
Learn the fundamentals of Hazard and Operability Study (HAZOP) methodology from how to contribute effectively to HAZOP sessions, to identify deviations and support risk evaluation in process design and operations.
HAZOP Leader Training
Develop the skills to facilitate and lead Hazard and Operability Study (HAZOP) studies through our workshop-based training, where participants will have hands-on opportunities to lead, observe, and critique mock HAZOP sessions.
HAZID Training
Develop the skills to facilitate and lead HAZID studies, including defining study scope, coordinating multidisciplinary teams, applying structured hazard identification techniques, and guiding early-stage risk discussions to support safe and efficient project development.
Bowtie Assessment Training
Master the Bowtie Risk Assessment Method, a visual tool that maps hazards, threats, consequences, and barriers (preventive and mitigative controls) to support risk communication and safety-critical equipment management.
Process Safety Management Fundamentals Training
Understand the core principles of Process Safety Management (PSM), including the process safety hierarchy, the key elements of the CCPS PSM Framework, and how to build a strong process safety culture in high-hazard operating environments.
Management of Change (MOC) Training
Understand the MOC process, including how to assess, authorize, and document changes to prevent unintended safety and operational consequences, and learn how to ensure effective risk controls, communication, and implementation.
Process Safety Information (PSI) Training
Develop systems for collecting, managing, and maintaining accurate PSI, including process chemistry data, equipment specifications, hazard information, and design basis, to support safe operations and regulatory compliance.
Process Isolation Training
Understand safe isolation techniques for equipment maintenance and inspection, covering lockout/tagout (LOTO), blinding, depressurization, purging, and energy isolation to prevent accidental releases or contact with hazardous materials.
Safety Fundamentals in Plant Design Training
Learn how to integrate safety into plant design from concept through commissioning, covering inherent safety principles, HAZOP application in design, layout safety considerations, and design for operability and maintainability.
Pre-Startup Safety Review (PSSR) Training
Learn how to conduct PSSR assessments before introducing hazardous materials or starting new processes, verifying that construction, equipment installation, safety systems, and procedures meet design intent and safety requirements.
Process Safety Risk Management (PSRM) Training
Learn how to systematically identify process hazards, assess potential consequences, and verify the effectiveness of safeguards, ensuring that process risks are controlled to acceptable levels in line with industry standards and regulatory requirements.
Safety Critical Equipment (SCE) Management Training
Identify and manage Safety Critical Equipment (SCE), the barriers that prevent or mitigate major accident hazards, covering performance standards, testing, inspection, maintenance, and assurance frameworks.
Understanding of Engineering Standards (e.g., ASME, IEC, API)
Gain practical knowledge of key engineering codes and standards (ASME for pressure vessels, API for piping and equipment, IEC for instrumentation) and how to apply them in design, operation, inspection, and compliance contexts.
Need to Strengthen Your Process Safety Capabilities?
Get expert guidance to identify training needs, develop your process safety management system, and build a culture of safety excellence in your operations.
Delivery Methods
We deliver Process Safety training through flexible formats addressing diverse organizational requirements, participant locations, and learning preferences while maintaining practical application and competency development effectiveness.
Face-to-Face Training Sessions
Interactive, physical sessions at Client's office
Virtual Training Sessions
Virtual delivery with real-time interaction, Q&A, and group activities
Hybrid Training Sessions
Online modules and physical workshops, applicable for selected trainings only.
Why Choose Wellkinetics for Process Safety Training?
Trainers with 10 to 30+ Years Operational Experience
Training Aligned with Industry Standards and Regulatory Requirements
Practical Application Through Industry-Relevant Exercises
HRDCorp Registered Training Provider (MyCoID: 202001017030)
Our Recent Trainings
2025 | HAZOP Leader Training Open Course, Session 2
2025 | In-house HAZOP Leader Training
2025 | Virtual Management of Change (MOC) Training
2025 | HAZOP Leader Training Open Course, Session 1
2025 | Management of Change (MOC) Training
2025 | Management of Change (MOC) Training
Frequently Asked Questions
What is the difference between HAZOP Participant and HAZOP Leader training?
HAZOP Participant training prepares team members to contribute effectively during HAZOP studies through understanding methodology, guidewords, and deviation analysis. HAZOP Leader training develops facilitation competency for personnel leading studies, covering study management and team dynamics. Both trained participants and qualified leaders are required for effective HAZOP execution.
Are Wellkinetics training programs HRDCorp claimable?
Yes. Wellkinetics is a registered HRDCorp training provider. All Process Safety training programs are HRDCorp claimable for Malaysian organizations under workforce development initiatives. We provide necessary documentation for claims processing including training invoices, attendance records, and certificates of completion.
What training delivery formats are available?
Process Safety training programs are delivered through face-to-face trainings, virtual trainings, and hybrid approach combining online and onsite delivery. Format selection depends on participant count, geographic distribution, hands-on exercise requirements, and organizational preferences. We deliver training across Malaysia and globally.
How long are Process Safety training courses?
Training duration varies by course complexity. HAZOP Participant training typically requires 1 day. HAZOP Leader training spans 2 days including facilitation practice. MOC, PSSR, and PSI training require 1-2 days. Fundamentals of Process Safety ranges from 2 days. Custom durations can be developed based on organizational needs.
Do participants receive certificates after training?
Yes. Participants receive certificates of completion upon successful course participation.
Can training be conducted at our site?
Yes. We offer on-site training delivery across the globe. This option is ideal for larger groups and allows us to customize content using your actual processes, equipment, and case studies.
Can training content be customized for our facility?
Yes. Training programs can be customized to address facility-specific processes, equipment, procedures, and operational contexts. Customization includes incorporating organizational PSM procedures, facility-specific examples, equipment configurations, and regulatory requirements. Custom training development requires consultation to understand requirements.
What qualifications do Wellkinetics trainers have?
Our trainers bring 10 to 30+ years of operational experience in HAZOP facilitation, PSM implementation, and process hazard analysis. Training team qualifications include Chartered Engineers and technical professionals with direct PSM program implementation experience across high-hazard industries.
Ready to Develop Process Safety Competency Across Your Workforce?
Contact us to schedule training or explore customized programs tailored to your HAZOP, PSM implementation, and regulatory compliance needs.