Process Safety Training
Wellkinetics
PSM Fundamentals Training
Prevent Major Incidents Before They Happen.
Course Overview
A 3-day immersive training program covering all 20 CCPS Process Safety Management elements. Build the knowledge and confidence to protect your people, plant, and license to operate.
Duration
3 days
Location
By Client
Mode
In-person
HRDCorp No.:
10001693048
Why PSM Fundamentals Training Matters in Preventing Major Incidents?
Major industrial accidents at Bhopal, Texas City, and Piper Alpha shared one critical factor: the absence of a systematic Process Safety Management (PSM) framework. These were not random events. They were the result of gaps in hazard identification, barrier management, and organizational safety culture.
Regulatory bodies including OSHA, CCPS, and Malaysia’s DOSH now require high-hazard facilities to implement structured PSM programs. Yet in many organizations, frontline personnel, engineers, and managers still lack a clear understanding of what PSM is, how its 20 elements work together, and how to apply them practically.
This training closes that gap. In three days, your team will understand the complete PSM framework, identify where your organization’s barriers are strong and where they are vulnerable, and leave with a clear roadmap for applying PSM principles immediately.
Wellkinetics’ PSM Fundamentals Training Covers All the PSM Elements Adopted Globally
We anchor our PSM training on the following:
- Globally recognized – Our training is aligned with guidelines issued by CCPS (US) and gauged against OSHA (US) and EC (UK)
- Adoption of best practices – We draw upon our experience & expertise gained from organizations such as Shell, Petronas and BP
Learning Outcomes
Participants of this course will gain the following key learning outcomes:
- Explain the key concepts of Process Safety and its importance
- Able to understand the PSM elements
- Support the identification and operationalization of controls that prevent Process Safety incidents
Who Should Attend
PSM Fundamentals is designed for all personnel who work in or around high-hazard process facilities and play a role, directly or indirectly, in keeping operations safe.
- Operations & Maintenance Personnel
- Health, Safety & Environment Professionals
- Process Engineers & Technical staff
- Plant & Facility Managers
- Project Managers & Design Engineers
- Others involved in the design, operations and maintenance of hazardous facilities
Course Outline
A structured, progressive learning journey from PSM foundations to practical application and continuous improvement.
Module 1: Introduction to Process Safety
- What is Process Safety
- The Importance of Process Safety
- OSH and PS - differences & similarities
- Legislation related to Process Safety
Module 2: Overview of Process Safety Management
- The 4 Key Aspects of Process Safety
- The meaning of Hazards and Risks
- The Swiss Cheese Model and the Bowtie Concept in relation to Barrier Management
- Overview of a Process Safety Management framework
Module 3: Commit to Process Safety
- Process Safety Culture
- Compliance with Standards
- Process Safety Competency
- Workforce Involvement
- Stakeholder Outreach
Module 4: Understanding of Hazards and Risks
- Process Knowledge Management
- Hazard Identification & Risk Analysis
- Process Risk Management Model
Module 5: Manage Risk
- Operating Procedures
- Safe Work Practices
- Training and Performance Assurance
- Asset Integrity & Reliability
- Contractor Management
- Management of Change
- Operational Readiness
- Conduct of Operations
- Emergency Management
Module 6: Learning from Experience
- Incident Investigation
- Measurement and Metrices
- Auditing
- Management Review and Continuous Improvement
Training Methodology
A multi-method approach that moves participants from understanding to application.
Interactive Lectures
Structured presentations with real-world examples, major incident case studies, and industry data. Designed to build conceptual clarity, not just compliance awareness.
Case Studies and Workshops
Participants work through realistic process safety scenarios, analyze incident case studies, and apply PSM concepts to practical problems in a structured group setting.
Quizzes
Short knowledge checks throughout the program reinforce key concepts, surface gaps in understanding, and ensure participants are ready to apply what they have learned.
Discussions and Q&As
Open facilitated discussions allow participants to connect PSM concepts to their own operations, raise specific challenges, and learn from each other's experience.
In-House Training Delivery
PSM Fundamentals is designed for in-house delivery at your facility or a venue of your choosing.
- Delivered at your site with scheduling that fits your operations calendar
- Content customized using your industry context, specific processes, and regulatory environment
- Confidential discussion of your organization's actual PSM gaps and challenges
- Cost-effective for teams of 20 participants per session
- All documentation provided for HRDCorp grant application
- Suitable for multi-site organizations needing consistent PSM baseline training
- Can be combined with other Wellkinetics trainings e.g. HAZOP, Bowtie, MOC, PSSR, etc.
Frequently Asked Questions
Is this training suitable for participants with no prior PSM knowledge?
Yes. PSM Fundamentals is designed as a foundational program. No prior process safety management knowledge is required. Participants with existing HSE, engineering, or operations backgrounds will find the content immediately relatable. Those newer to the field will receive a structured introduction to all core concepts from first principles.
What industries is this training relevant to?
PSM Fundamentals is relevant to any industry operating with hazardous materials, energy, or complex processes. This includes:
- Oil and gas (upstream, midstream, downstream)
- Petrochemical and chemical manufacturing
- Pharmaceutical and specialty chemicals
- Power generation
- Food and beverage processing
- Mining and minerals
- Any facility subject to OSHA PSM or Malaysian DOSH major hazard regulations
How is the in-house delivery organized?
The client organizes the training venue and logistics. Wellkinetics provides the trainer, course materials and certificates. We work with you in advance to understand your industry context, customize case studies to your sector, and align the program to any specific organizational challenges you want to address.
How do we submit a HRDCorp grant application for the training?
We will provide all required documentations: course outline, trainer credentials, and official invoice for your HRDCorp grant application.
Can this course be combined with other Wellkinetics training programs?
Yes. Many clients use PSM Fundamentals as the baseline training for their teams, then follow up with specialized courses such as HAZOP Participant Training, Bowtie Risk Assessment, Management of Change (MOC), and Pre-Startup Safety Review (PSSR). We can design a multi-course PSM capability-building roadmap for your organization.
What course materials are provided to participants?
All participants receive printed course notes covering all 20 CCPS PSM elements, case study materials, workshop exercises, and a Certificate of Attendance. The course notes serve as a practical reference guide participants can use after the training.
Not sure if this course is right for your team?
Our training advisors can help you assess your team’s current PSM knowledge level and recommend whether PSM Fundamentals or a more advanced program is the right fit. We also offer customized training pathway planning for organizations building PSM capability from the ground up.
Need More Than Training?
Beyond training, Wellkinetics provides hands-on process safety consulting: HAZOP studies, PSM gap assessments, Bowtie development, LOPA assessment, and PSM system implementation support.